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ZELTWANGER Holding GmbH
Jopestr. 3,
72072
Tübingen
Deutschland
Deutschland
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Mediendateien des Ausstellers
Ansprechpartner
Dominic Hofer
Vertrieb Branche Medizintechnik
Zeltwanger Dichtheits- und Funktionsprüfsysteme
Zeltwanger Dichtheits- und Funktionsprüfsysteme
Gia Hung Ha
Vertriebsingenieur
Zeltwanger Automation
Zeltwanger Automation
Besuchen Sie uns!
19.11.2020
Thema
10:00 - 10:30
Laser processes - smart automated
Laser technologies are important for multiple branches, either laser welding, cutting or marking. Especially in medical sector there is UDI-marking that has become a topic in last couple of years.
Automation of laser processes gives producers plenty of advantages as for example high level of process control, high quality and safety. Mr. Ha will present you some of the possibilities in this area
Automation of laser processes gives producers plenty of advantages as for example high level of process control, high quality and safety. Mr. Ha will present you some of the possibilities in this area
10:40 - 11:10
Leak Test Solutions for the Medical World
The Medical World is characterized by innovation and regulation. Both aspects present new challenges for the manufacturers every day. As a proficient partner ZELTWANGER supports in every sense regarding leak testing. A highly innovative field requires innovative and flexible solutions based on our entire experience and knowledge.
Unser Angebot
Produktkategorien
- 04 Produktionsausrüstung
- 04.04 Laserbearbeitungsanlagen
Laserbearbeitungsanlagen
- 04 Produktionsausrüstung
- 04.11 Qualitätssicherung
- 04.11.03 Messtechnik, Prüftechnik
Messtechnik, Prüftechnik
Unsere Produkte
Produktkategorie: Messtechnik, Prüftechnik
ZEDcore
A MODULAR CONCEPT
By integrating the ZEDcore in plug-and-play mode in all ZED devices (apart from ZEDeco), your leak testing becomes as flexible as possible without requiring complicated installation.
This modularity allows measuring circuits to be exchanged quickly and easily in one device or a measuring module to be used across different devices.
The available methods of measurement contain:
By integrating the ZEDcore in plug-and-play mode in all ZED devices (apart from ZEDeco), your leak testing becomes as flexible as possible without requiring complicated installation.
This modularity allows measuring circuits to be exchanged quickly and easily in one device or a measuring module to be used across different devices.
The available methods of measurement contain:
- RD relative pressure (optional: 2-channel)
- RD / GP relative pressure with bell testing
- RD / DF relative pressure with flow rate
- DD differential pressure
- SD accumulation pressure
- MF mass flow
- External ventilation valve
- Temperature compensation
Produktkategorie: Messtechnik, Prüftechnik
ZEDbase+
GOOD LEAK TESTING STARTS WITH THE BASICS
The ZEDbase+ is an upgrade of the ZEDbase with a new selection of intelligent standard additional functions. This enables you to easily adapt the leak testing system to your individual testing requirements.
The device can be set up and operated easily thanks to the intuitive user interface with many standard functions.
The heart of the device is our ZEDcore-module. Methods of measurement contain:
Accessories (optional):
The ZEDbase+ is an upgrade of the ZEDbase with a new selection of intelligent standard additional functions. This enables you to easily adapt the leak testing system to your individual testing requirements.
The device can be set up and operated easily thanks to the intuitive user interface with many standard functions.
The heart of the device is our ZEDcore-module. Methods of measurement contain:
- RD relative pressure (optional: 2-channel)
- RD / GP relative pressure with bell testing
- RD / DF relative pressure with flow rate
- DD differential pressure
- SD accumulation pressure
- MF mass flow
Accessories (optional):
- Test leak
- Leak calibrator
- Barcode scanner
- External ventilation valve
- Temperature compensation
- Keyboard
Produktkategorie: Messtechnik, Prüftechnik
ZEDmod
FOR PARALLEL TESTING ON MULTIPLE CHANNELS
The further development of the MMS is the solution for complex leak and functional testing.
The modular structure and the ZEDsatellite extension enable parallel testing on up to eight measuring circuits.
ZEDmod offers the highest technical standards and completely new software.
Up to four ZEDcore-modules form the heart of this device. Methods of measurement contain:
The further development of the MMS is the solution for complex leak and functional testing.
The modular structure and the ZEDsatellite extension enable parallel testing on up to eight measuring circuits.
ZEDmod offers the highest technical standards and completely new software.
Up to four ZEDcore-modules form the heart of this device. Methods of measurement contain:
- RD relative pressure (optional: 2-channel)
- RD / GP relative pressure with bell testing
- RD / DF relative pressure with flow rate
- DD differential pressure
- SD accumulation pressure
- MF mass flow
- Test leak
- Leak calibrator
- Barcode scanner
- External ventilation valve
- Temperature compensation
- Keyboard
Produktkategorie: Messtechnik, Prüftechnik
ZEDbox
THE UNIVERSAL CONTROL AND EVALUATION UNIT
ZEDbox adapts to your requirements: As a network memory, the universal control and evaluation unit enables secure data transfer and archiving of all measurement results from your ZED family leak testing devices simultaneously.
To ensure secure data exchange, ZEDbox can be individually adapted to your company’s ERP system and used as a gateway. In addition, the new, decentralized ZEDsatellite modules and individual devices can be controlled and their data evaluated via the universal control and evaluation unit.
ZEDbox is compatible with all devices in the ZED device family.
Product features contain:
ZEDbox adapts to your requirements: As a network memory, the universal control and evaluation unit enables secure data transfer and archiving of all measurement results from your ZED family leak testing devices simultaneously.
To ensure secure data exchange, ZEDbox can be individually adapted to your company’s ERP system and used as a gateway. In addition, the new, decentralized ZEDsatellite modules and individual devices can be controlled and their data evaluated via the universal control and evaluation unit.
ZEDbox is compatible with all devices in the ZED device family.
Product features contain:
- PC-based control with powerful multi-core CPU (e.g., Intel ® CoreTM i7) and Windows Embedded 7
- 5" TFT color monitor with touchscreen
- Data storage on SSD (capacity: customer-specific up to approx. 1 TB)
- Memory
- Mouse
- Keyboard
Produktkategorie: Messtechnik, Prüftechnik
ZEDsatellite
PRECISE MEASURING DIRECTLY AT THE TEST OBJECT
The ZEDsatellite decentralized measuring and testing modules enable measuring directly at the test object, increasing measuring accuracy and reliability.
The data from the available measuring methods can be easily read out centrally via ZEDbox or any other unit from the ZED device family.
The heart of this device is our ZEDcore-module. Methods of measurement contain:
The ZEDsatellite decentralized measuring and testing modules enable measuring directly at the test object, increasing measuring accuracy and reliability.
The data from the available measuring methods can be easily read out centrally via ZEDbox or any other unit from the ZED device family.
The heart of this device is our ZEDcore-module. Methods of measurement contain:
- RD relative pressure (optional: 2-channel)
- RD / GP relative pressure with bell testing
- RD / DF relative pressure with flow rate
- DD differential pressure
- SD accumulation pressure
- MF mass flow
- Test leak
- Leak calibrator
- External ventilation valve
- Temperature compensation
Produktkategorie: Messtechnik, Prüftechnik
ZEDeco
STANDARDIZED, COMPACT, FUTURE-PROOF
ZEDeco is an Industry-4.0-ready, single-channel leak testing device for defined standard applications.
The cost-effective compact solution enables high-precision testing with a fast sampling rate and combines this with a modern design with maximum user-friendliness. The integrated OPC UA server is used as a standardized interface for future industrial applications.
Methods of measurement contain:
ZEDeco is an Industry-4.0-ready, single-channel leak testing device for defined standard applications.
The cost-effective compact solution enables high-precision testing with a fast sampling rate and combines this with a modern design with maximum user-friendliness. The integrated OPC UA server is used as a standardized interface for future industrial applications.
Methods of measurement contain:
- RD relative pressure
- Test leak
- Leak calibrator
- Barcode scanner
- External ventilation valve
Produktkategorie: Messtechnik, Prüftechnik
ZEDstation
FASTER TESTING WITH THE STAND-ALONE CELL
The ZEDstation closes the former gap between individual testing devices and fully automated systems.
It enables you to test parts for leaks and function more economically and quicker than is possible with a manual individual test.
Up to three ZEDcore-modules form the heart of this device. Methods of measurement contain:
The ZEDstation closes the former gap between individual testing devices and fully automated systems.
It enables you to test parts for leaks and function more economically and quicker than is possible with a manual individual test.
Up to three ZEDcore-modules form the heart of this device. Methods of measurement contain:
- RD relative pressure (optional: 2-channel)
- RD / GP relative pressure with bell testing
- RD / DF relative pressure with flow rate
- DD differential pressure
- SD accumulation pressure
- MF mass flow
- Label printer
- Barcode scanner
- Keyboard drawer
- NIO shaft
- Marking unit:
- Laser marking
- Scorer
- Color marking
Produktkategorie: Laserbearbeitungsanlagen
X-CELL MED
The fully automated solution X-CELL MED from ZELTWANGER gives manufacturers an easy way to mark their products using lasers.
The advantage? Laser marking is precise, permanent, high-contrast, corrosion-resistant, and easy to read.
The advantage? Laser marking is precise, permanent, high-contrast, corrosion-resistant, and easy to read.
- Engraving, annealing, and black marking according to UDI guidelines
- High autonomy time: Up to four hours
- No programming knowledge required
- Intelligent user interface: New component is set up in just a few minutes
- Very small footprint of approx. 2.5 m²
- Standardized system platform
- ONE BOX solution with integrated control cabinet
Produktkategorie: Laserbearbeitungsanlagen
X-CELL LRA: standard machining cell for laser processes
The robot-based machining cell X-CELL LRA from ZELTWANGER completes assembly, machining, laser welding, testing, and marking tasks quickly and reliably.
Thanks to its modular structure, the X-CELL LRA can be used partially and fully automatically as a flexible stand-alone cell or incorporated into an in-line system. This enables a flexible number of processes can be integrated and individually designed.
Thanks to its modular structure, the X-CELL LRA can be used partially and fully automatically as a flexible stand-alone cell or incorporated into an in-line system. This enables a flexible number of processes can be integrated and individually designed.
- Modular platform
- Scalable system
- Adjustable degree of automation
- Innovative design
- Service access on 4 sides
- OPC UA interface
- Can be an integrated or stand-alone system
Produktkategorie: Automation, Robotik
X-LOADcobot
X-LOADcobot is a compact and scalable loading plattform with a collaborative robot.
Despite automation the work station is still accessible any time and can be further operated manually. Up to three tray trolleys can be docked t a robot base modul. This enables autonomous loading and unloading of the machine and reduces labor costs per workpiece. Even low numbers of pieces can be efficiently automated through the intuitive control system of X-LOADcobot. Modular architecture of the plattform can be adapted to your individual needs and leads to teh short delivery time at maximal efficiency.
Despite automation the work station is still accessible any time and can be further operated manually. Up to three tray trolleys can be docked t a robot base modul. This enables autonomous loading and unloading of the machine and reduces labor costs per workpiece. Even low numbers of pieces can be efficiently automated through the intuitive control system of X-LOADcobot. Modular architecture of the plattform can be adapted to your individual needs and leads to teh short delivery time at maximal efficiency.
Produktkategorie: Messtechnik, Prüftechnik
ZEDsystem
STANDARDIZED LEAK TESTING 2.0
ZEDsystem is an individually configurable sliding table system for leak testing.
It allows additional processes to be integrated, fast changeover, and manual or automatic loading. ZEDsystem can be integrated into fully automated production lines or used manually and three choices of series offer the perfect solution for any customer requirement.
Up to three ZEDcore-modules form the heart of this device. Methods of measurement contain:
ZEDsystem is an individually configurable sliding table system for leak testing.
It allows additional processes to be integrated, fast changeover, and manual or automatic loading. ZEDsystem can be integrated into fully automated production lines or used manually and three choices of series offer the perfect solution for any customer requirement.
Up to three ZEDcore-modules form the heart of this device. Methods of measurement contain:
- RD relative pressure (optional: 2-channel)
- RD / GP relative pressure with bell testing
- RD / DF relative pressure with flow rate
- DD differential pressure
- SD accumulation pressure
- MF mass flow
- Component marking using lasers (DMC code), scoring, punch marking, or color dot marking
- Joining
- Pressing balls / expanders
- Screwing
- Electrical test
- Presence monitoring
- Barcode / DMC scanning
Produktkategorie: Messtechnik, Prüftechnik
ZEDflex
THE ADAPTABLE STANDARD SOLUTION
The leak testing solution ZEDflex meets customer-specific requirements by using measuring circuits that can be flexibly positioned.
This involves using the most powerful ZED software. A universal evaluation unit enables secure data exchange and archiving of the measurement results.
The compact ZEDsatellite or the ZEDcore plug-and-play module is used for the flexible measuring circuits.
Up to six ZEDcore-modules form the heart this device. Methods of measurement contain:
The leak testing solution ZEDflex meets customer-specific requirements by using measuring circuits that can be flexibly positioned.
This involves using the most powerful ZED software. A universal evaluation unit enables secure data exchange and archiving of the measurement results.
The compact ZEDsatellite or the ZEDcore plug-and-play module is used for the flexible measuring circuits.
Up to six ZEDcore-modules form the heart this device. Methods of measurement contain:
- RD relative pressure (optional: 2-channel)
- RD / GP relative pressure with bell testing
- RD / DF relative pressure with flow rate
- DD differential pressure
- SD accumulation pressure
- MF mass flow
- Keyboard drawer
- Keyboard
- Screen (rack-mounted 17")
- Barcode scanner
- External ventilation valve
- Frame for test setup
Firmennews
Datum
Thema
Download
19.10.2020
INNOVATIVE ROUTES INTO LEAK TESTING
ZELTWANGER PRESENTED SOMETHING REVOLUTIONARY IN QUALITY ASSURANCE AT EUROGUSS 2020
The pressure die-casting industry comes together every two years at the international trade fair EUROGUSS. This year, ZELTWANGER set some crucial benchmarks with its forward-looking development ZEDcore.
A leak testing revolution
The ZEDcore is a measuring module according to a modular design principle. This is based on a ZELTWANGER concept that is one of a kind: What used to be permanently incorporated into test devices is now used and put into operation independently in plug-and-play mode. This means that the measuring modules can be exchanged for different test procedures or a measuring module can be used in different devices.
“ZEDcore aroused a great deal of interest from the visitors at EUROGUSS,” explained Steffen Nabholz, Sales Manager of ZELTWANGER Dichtheits- und Funktionsprüfung. “This came as no surprise to us as the advantages are self-explanatory.” Although the concept seems rather modest at first, it has real potential. Shorter downtimes, low spare parts stocking, time and cost savings during calibration, lower follow-up costs – the modular structure offers significantly more flexibility and cost-effectiveness for the customer.
One family for all needs
ZEDcore is used across almost the entire ZED product family. Trade fair visitors were able to see this for themselves at the ZELTWANGER stand, from the compact test system ZEDeco for standard applications through to the highly complex, individually configurable sliding table system ZEDsystem. The machine in three different designs gave interested visitors a detailed insight into the cooperation between quality assurance and automation – something that ZELTWANGER is constantly further developing. Integration of additional processes, quick changeover, and loading via a robot – all this was demonstrated to the intrigued trade fair visitors.
“It is very important to us to keep an eye on the challenges we can expect to face in the future,” said Nabholz. “This is why, for example, all our systems are already equipped with interfaces for predictive maintenance software.” Looking towards the future is what drives ZELTWANGER. The successful days spent at EUROGUSS resulted in lots of new contacts and the number of inquiries we received proved that the company is doing everything right.
Über uns
Firmenporträt
Über uns:
7 Standorte in Europa, USA und China.
Über 400 Experten in den Bereichen Automation, Dichtheitsprüfung und Lohnfertigung.
ZELTWANGER - Aus Freude an Technik
ZELTWANGER steht für Kompetenz, Innovation und technische Lösungen auf höchstem Niveau. Diesem Anspruch verschreiben wir uns täglich aufs Neue und unternehmensweit für das gesamte Produktportfolio. In den Bereichen Automation, Dichtheitsprüfung und Lohnfertigung zählen wir heute bereits zu den Technologie- und Innovationsführern. Mit intelligenten Lösungen bringen wir unsere Kunden entscheidend voran, ob in den Bereichen Maschinenbau, Automotive, E-Mobility, Medizintechnik, Verpackungsindustrie oder Kunststofftechnik. Mit unseren Technologien setzen wir in allen Branchen Maßstäbe und haben neben den spezifischen Anforderungen stets das Gesamtsystem im Blick.
7 Standorte in Europa, USA und China.
Über 400 Experten in den Bereichen Automation, Dichtheitsprüfung und Lohnfertigung.
ZELTWANGER - Aus Freude an Technik
ZELTWANGER steht für Kompetenz, Innovation und technische Lösungen auf höchstem Niveau. Diesem Anspruch verschreiben wir uns täglich aufs Neue und unternehmensweit für das gesamte Produktportfolio. In den Bereichen Automation, Dichtheitsprüfung und Lohnfertigung zählen wir heute bereits zu den Technologie- und Innovationsführern. Mit intelligenten Lösungen bringen wir unsere Kunden entscheidend voran, ob in den Bereichen Maschinenbau, Automotive, E-Mobility, Medizintechnik, Verpackungsindustrie oder Kunststofftechnik. Mit unseren Technologien setzen wir in allen Branchen Maßstäbe und haben neben den spezifischen Anforderungen stets das Gesamtsystem im Blick.
Unternehmensdaten
Umsatz50-99 Mio US $
Anzahl der Beschäftigten100-499
Gründungsjahr1982
Geschäftsfelder- Ausrüstung und Technologie für Labor und Produktion
- Dienstleistungen